Sunil B.

Sunil B
— Introduction

PCB Engineer & Hardware R&D Specialist

Senior PCB Engineer with 4+ Years Expertise in Gerber Analysis, DRC/DFM & Mentor Graphics Tools

My story  →
PCB Engineering
Genesis 2000 & Gerber Analysis
DFM / DRC Review
Zero-Defect Handoff
Hardware R&D
Power Systems & Loadcells
— Professional Summary

Engineering Excellence in Hardware & Gerber Fabrication

PCB Engineer with 4+ years of experience in quotation, costing, and technical queries (TQ) for global clients. Skilled in Genesis 2000 for Gerber analysis, DRC, and DFM checks, along with Mentor Graphics tools (Library Manager, Designer, PCB Layout) for PCB design and packaging. Proven track record in coordinating with clients and internal teams to deliver cost-effective, production-ready solutions. Strong foundation in Electrical & Electronics Engineering with hands-on experience in product development and R&D.

DFM & DRC Precision
Genesis 2000 Gerber analysis
Quotation & Costing
Technical query (TQ) resolution
Hardware R&D
Loadcells & Solar Converters
— Career History

Work Experience Timeline

Asia Engineer

Entelechy Global Technology Pvt. Ltd
Mar 2022 – Present
  • Handle end-to-end processes related to quotation, costing, and technical queries (TQ) for customer requirements.
  • Use Genesis 2000 Engineering Toolkit for Gerber file analysis, Design Rule Checks (DRC), and Design for Manufacturing (DFM) checks.
  • Coordinate with clients and cross-functional teams to provide accurate commercial and technical responses.
  • Ensure cost-effective solutions while maintaining quality and manufacturing feasibility.

Project and Field Support Engineer

ESSKAY Material Handling Equipment's & Systems
Nov 2020 – Dec 2021
  • Contributed to R&D and production of loadcells ranging from 100 kg to 100 tons.
  • Played a key role in scaling operations from a single 30-ton rail loadcell to multiple variants.
  • Supervised production, coordinated junior engineers, and implemented quality procedures.
  • Gained strong expertise in manufacturing processes and production planning.

Intern & Product Development Training

Wurth Elektronik India Pvt. Ltd
2019 & 2020
  • Learned Electronic Packaging and PCB Design with hands-on sessions.
  • Created PCB libraries, schematic symbols, footprints, and PCB layouts during training.
  • Understood end-to-end PCB design workflow from schematic to Gerber generation.

Intern

BEML Limited
2018 (15 days)
  • Assisted in engineering processes and gained exposure to industrial standards and operations.
— Technical Inventory

Skills & Toolkits Matrix

Gerber & DFM Analysis

Genesis 2000 Engineering Toolkit 95%
Design Rule Checks (DRC) 95%
Design for Manufacturing (DFM) 92%

PCB Design Tools

Mentor Graphics Library Manager 90%
Mentor Graphics Designer & Layout 88%
Schematic Symbol & Footprint Creation 92%

CAD & Simulation

AutoCAD (2D & Electrical) 85%
MATLAB & Simulink 82%

Hardware & Manufacturing

PCB Manufacturing & Quotation Costing 94%
MSP & PPM Concepts 80%
— Credentials & Training

Certifications & Specialized Workshops

Professional Training in Electrical CADD

CADD Centre / Specialized Institute • Completed

Comprehensive training covering AutoCAD 2D, AutoCAD Electrical, Microsoft Project (MSP), and Project Portfolio Management (PPM) Concepts.

Electronic Packaging & PCB Design

Wurth Elektronik India Pvt. Ltd • Completed

Hands-on training using Mentor Graphics tools: schematic symbols, component footprint library creation, board placement, multi-layer routing, and Gerber output generation.

Switchgears & Applications Workshop

Industrial Technical Forum • Completed

Practical insights into industrial switchgear systems, safety interlocks, circuit protection, and high-voltage power handling.

LabVIEW & Industrial Automation Workshop

NI / Academic Workshop • Completed

Hands-on virtual instrumentation design, sensor data acquisition, and automated testing loops.

IoT Hardware (Kaizen Training)

Kaizen Robotics & Embedded Systems • Completed

Integration of microcontroller hardware, wireless communication modules, and real-time sensor monitoring systems.

Cyber Security & Ethical Hacking Workshop

Engineering Technical Forum • Completed

Foundational exposure to network security protocols, system auditing, and hardware interface security controls.

— Portfolio

All Creative Works, Selected Projects.

Solar Powered Induction Heating System
KSCST Best Project Award
Hardware & Power Electronics

Solar Powered Induction Heating System

Award-winning renewable energy system extracting solar energy to heat induction coils using high-efficiency power converters.

Solar Energy Induction Heating Power Electronics Converter Design KSCST Award
View Technical Details  →
Optimized Battery Management System (BMS)
Paper Presentation
Hardware & R&D

Optimized Battery Management System (BMS)

Comprehensive research and design of an optimized Battery Management System model for lithium-ion battery arrays.

BMS Battery Management Hardware R&D Microcontrollers Circuit Design
View Technical Details  →
Induction Heating Modeling in MATLAB/Simulink
Paper Presentation
Simulation & Modeling

Induction Heating Modeling in MATLAB/Simulink

Computer simulation and modeling of residential-purpose solar induction heating systems.

MATLAB Simulink Power Systems Thermal Modeling Solar Energy
View Technical Details  →
— Articles & Insights

Latest Technical Writings

— Contact

Any Type Of Query & Discussion.

Let's connect for PCB design projects, Gerber analysis, DFM reviews, or hardware engineering inquiries.

Sunilsungowda4@gmail.com  →
4+
Years of
Experience
100+
DFM & DRC
Reviews

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