Sunil B | Senior PCB Engineer & Hardware R&D Specialist

— Professional Summary

Engineering Excellence in Hardware & Gerber Fabrication

PCB Engineering professional with 4+ years of experience across PCB fabrication engineering, Gerber analysis, DFM/DRC, quotation, costing and technical query resolution for global customers. Experienced in analysing PCB manufacturing data using Genesis 2000 and working with multilayer and advanced PCB technologies. My expertise bridges PCB design requirements with real-world manufacturing constraints, helping identify manufacturability challenges and cost drivers before production. With a background in Electrical & Electronics Engineering and Hardware R&D, I also have experience with Mentor Graphics, MATLAB/Simulink and product development.

DFM & DRC Precision

Genesis 2000 Gerber analysis

Quotation & Costing

Technical query (TQ) resolution

Hardware R&D

Loadcells & Solar Converters

— Career History

Work Experience Timeline

Asia Engineer

Entelechy Global Technology Pvt. Ltd

Mar 2022 – Present

Handle end-to-end processes related to quotation, costing, and technical queries (TQ) for customer requirements.
Use Genesis 2000 Engineering Toolkit for Gerber file analysis, Design Rule Checks (DRC), and Design for Manufacturing (DFM) checks.
Coordinate with clients and cross-functional teams to provide accurate commercial and technical responses.
Ensure cost-effective solutions while maintaining quality and manufacturing feasibility.

Project and Field Support Engineer

ESSKAY Material Handling Equipment's & Systems

Nov 2020 – Dec 2021

Contributed to R&D and production of loadcells ranging from 100 kg to 100 tons.
Played a key role in scaling operations from a single 30-ton rail loadcell to multiple variants.
Supervised production, coordinated junior engineers, and implemented quality procedures.
Gained strong expertise in manufacturing processes and production planning.

Intern & Product Development Training

Wurth Elektronik India Pvt. Ltd

2019 & 2020

Learned Electronic Packaging and PCB Design with hands-on sessions.
Created PCB libraries, schematic symbols, footprints, and PCB layouts during training.
Understood end-to-end PCB design workflow from schematic to Gerber generation.

— Technical Inventory

Skills & Toolkits Matrix

Gerber & DFM Analysis

Genesis 2000 Engineering Toolkit 95%

Design Rule Checks (DRC) 95%

Design for Manufacturing (DFM) 92%

PCB Design Tools

Mentor Graphics Library Manager 90%

Mentor Graphics Designer & Layout 88%

Schematic Symbol & Footprint Creation 92%

CAD & Simulation

AutoCAD (2D & Electrical) 85%

MATLAB & Simulink 82%

Hardware & Manufacturing

PCB Manufacturing & Quotation Costing 94%

MSP & PPM Concepts 80%

— Credentials & Training

Certifications & Specialized Workshops

Professional Training in Electrical CADD

CADD Centre / Specialized Institute • Completed

Comprehensive training covering AutoCAD 2D, AutoCAD Electrical, Microsoft Project (MSP), and Project Portfolio Management (PPM) Concepts.

Electronic Packaging & PCB Design

Wurth Elektronik India Pvt. Ltd • Completed

Hands-on training using Mentor Graphics tools: schematic symbols, component footprint library creation, board placement, multi-layer routing, and Gerber output generation.

Switchgears & Applications Workshop

Industrial Technical Forum • Completed

Practical insights into industrial switchgear systems, safety interlocks, circuit protection, and high-voltage power handling.

LabVIEW & Industrial Automation Workshop

NI / Academic Workshop • Completed

Hands-on virtual instrumentation design, sensor data acquisition, and automated testing loops.

IoT Hardware (Kaizen Training)

Kaizen Robotics & Embedded Systems • Completed

Integration of microcontroller hardware, wireless communication modules, and real-time sensor monitoring systems.

Cyber Security & Ethical Hacking Workshop

Engineering Technical Forum • Completed

Foundational exposure to network security protocols, system auditing, and hardware interface security controls.

— Portfolio

All Creative Works, Selected Projects.

KSCST Best Project Award

Hardware & Power Electronics

Solar Powered Induction Heating System

Award-winning renewable energy system extracting solar energy to heat induction coils using high-efficiency power converters.

Solar Energy Induction Heating Power Electronics Converter Design KSCST Award

Optimized Battery Management System (BMS)

Paper Presentation

Hardware & R&D

Optimized Battery Management System (BMS)

Comprehensive research and design of an optimized Battery Management System model for lithium-ion battery arrays.

BMS Battery Management Hardware R&D Microcontrollers Circuit Design

Induction Heating Modeling in MATLAB/Simulink

Paper Presentation

Simulation & Modeling

Induction Heating Modeling in MATLAB/Simulink

Computer simulation and modeling of residential-purpose solar induction heating systems.

MATLAB Simulink Power Systems Thermal Modeling Solar Energy

— Articles & Insights

Latest Technical Writings

Jul 02, 2026 • 1 min read

Mastering Mentor Graphics Library Manager: Footprints and Schematic Symbols

Best practices for creating unified component libraries, IPC-compliant footprints, and accurate schematic symbols.

Read Article →

Jun 15, 2026 • 1 min read

Key DFM Checks Every PCB Design Engineer Must Perform Before Fabrication

Discover the critical Design for Manufacturing (DFM) and Design Rule Check (DRC) parameters using Genesis 2000 to eliminate costly board spins.